Wire EDM Operator Cum Programme

Job Summary

We are seeking a skilled and detail-oriented Wire EDM Operator Cum Programmer to operate and program an Electronic Tool Master 4S Wire EDM machine for the manufacture of precision graphite electrodes, tooling components, and related parts. The candidate will be responsible for CAD drawing interpretation, wire-cut programming using CAD Macro software, machine setup, operation, quality inspection, and process optimization to achieve high dimensional accuracy and surface finish requirements.

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Key Responsibilities:-

Programming & CAD/CAM

· Create and optimize Wire EDM programs using CAD/CAM macro software.

· Interpret engineering drawings, 2D CAD files, DXF, and component specifications.

· Generate tool paths and machining strategies for graphite electrode manufacturing.

· Modify and troubleshoot existing programs to improve productivity and quality.

· Maintain program libraries and documentation.

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Machine Setup & Operation

· Set up and operate Electronic Tool Master 4S Wire EDM machine.

· Select appropriate machining parameters, wire type, flushing conditions, and cutting strategies.

· Perform machine alignment, workpiece setting, and datum establishment.

· Monitor machining operations and make necessary adjustments during production.

· Ensure safe machine operation and adherence to SOPs.

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Quality Control

· Inspect machined components using precision measuring instruments.

· Verify dimensions, tolerances, profiles, and surface finish requirements.

· Conduct first-piece and in-process inspections.

· Maintain quality records and inspection reports.

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Maintenance & Troubleshooting

· Perform routine machine maintenance and preventive checks.

· Diagnose and resolve programming, machine, and process-related issues.

· Coordinate with service engineers when major maintenance is required.

· Maintain machine cleanliness and workplace organization (5S).

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Production Support

· Optimize cycle times and machining efficiency.

· Minimize wire consumption and scrap generation.

· Support continuous improvement

· Coordinate with design, CNC, EDM, and production teams.

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Required Qualifications

· Diploma / ITI / Bachelor's Degree in Mechanical Engineering, Tool & Die Making, Production Engineering, or related field.

· 3–8 years of experience in Wire EDM programming and operation.

· Hands-on experience with Electronica, Sodick, Mitsubishi, Fanuc, Makino, or equivalent Wire EDM machines.

· Experience in machining graphite parts, precision tooling, dies, molds, and intricate profiles.

· Ability to read engineering drawings and GD&T requirements.

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Technical Skills

Must Have

· Wire EDM machine setup and operation.

· Wire EDM programming.

· CAD software proficiency (AutoCAD or equivalent).

· CAD Macro software experience for wire-cut programming.

· Understanding of EDM machining principles.

· Precision measurement techniques.

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Preferred

· Graphite manufacturing experience.

· Tool room manufacturing background.

· Knowledge of CNC machining processes.

· Experience with DXF and CAD data conversion.

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Quality & Measurement Skills

Knowledge of: Vernier callipers, Micrometres, Height gauges & other measuring instruments

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Key Competencies

· Strong attention to detail

· Problem-solving and troubleshooting skills

· Process optimization mindset

· Quality-focused approach

· Teamwork and communication skills

· Ability to work independently with minimal supervision

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Performance Indicators (KPIs)

· Program accuracy and first-pass success rate

· Component dimensional accuracy

· Machine utilization

· Production output achievement

· Reduction in scrap and rework

· On-time delivery of components

· Preventive maintenance compliance

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Preferred Industry Experience

· Mold & Die Manufacturing

· Precision Tool Room

· Injection Mold Manufacturing

· Aerospace Precision Components

· Graphite parts Manufacturing

· EDM Consumables & Tooling Industry

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Employment Type

· Full-Time

· Day Shift / Rotational Shift (as applicable)

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